{"id":3121,"date":"2026-06-22T12:11:50","date_gmt":"2026-06-22T10:11:50","guid":{"rendered":"https:\/\/www.technical-center.de\/materials-expertise-production-plant-operators\/"},"modified":"2026-06-22T12:11:50","modified_gmt":"2026-06-22T10:11:50","slug":"materials-expertise-production-plant-operators","status":"publish","type":"page","link":"https:\/\/www.technical-center.de\/en\/materials-expertise-production-plant-operators\/","title":{"rendered":"Materials expertise for production plant operators"},"content":{"rendered":"<div>\n<p>        <img decoding=\"async\" src=\"\/wp-content\/uploads\/2026\/03\/Technical-Center_Produktionsanlagen-Betreiber.jpg\" alt=\"\"><\/p>\n<h3>Materials and welding expertise for production plant operators<\/h3>\n<p>&#8211; to keep your production running<\/p>\n<div>\n<p>For plant and maintenance managers with their own production: welding consulting for repairs and maintenance, welding qualification for in-house work and process optimization &#8211; with the goal of maximum plant availability.<\/p>\n<p><span class=\"uk-label\">Plant availability<\/span> <span class=\"uk-label\">Repair welding<\/span> <span class=\"uk-label\">Maintenance<\/span> <span class=\"uk-label\">Welding qualification<\/span> <span class=\"uk-label\">Peer review<\/span> <span class=\"uk-label\">Process optimization<\/span> <span class=\"uk-label\">T\u00dcV interface<\/span><\/p>\n<\/div>\n<p><a href=\"#anfrage-formular\">Submit your request now<\/a><\/p>\n<\/div>\n<div>\n<p class=\"section-label\">CHALLENGE<\/p>\n<h2 class=\"section-title\">Production plant operators fight daily against unplanned downtime &#8211; and for every hour their plants keep running.<\/h2>\n<\/div>\n<ul>\n<li>\n<div>\n<ul>\n<li><span>A repair weld on a plant component is due &#8211; the material and procedure must be chosen quickly and correctly.<\/span><\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<div>\n<ul>\n<li>Your own workshop is to carry out repairs in line with standards &#8211; welding qualification and process stability are missing or outdated.<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<div>\n<ul>\n<li>\n<div class=\"pain-item\">\n<p>Recurring damage on the same plant components &#8211; the cause is unclear and the economic loss is rising.<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<li>\n<div>\n<ul>\n<li>\n<div class=\"section\">\n<div class=\"pain-grid\">\n<div class=\"pain-item\">\n<p>The T\u00dcV or another notified body sets requirements for in-house manufacturing &#8211; the interface must be managed professionally.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/li>\n<\/ul>\n<\/div>\n<\/li>\n<\/ul>\n<ul>\n<li>\n<h3>24h<\/h3>\n<p>Availability during acute downtime<\/p>\n<\/li>\n<li>\n<h3>100%<\/h3>\n<p>Independent of plant manufacturers<\/p>\n<\/li>\n<li>\n<h3>worldwide<\/h3>\n<p>On-site assignments at your plant<\/p>\n<\/li>\n<li>\n<h3>T\u00dcV +<\/h3>\n<p>Interface to all notified bodies<\/p>\n<\/li>\n<\/ul>\n<div>\n<h3>Plant shutdown, repair weld or planned maintenance?<\/h3>\n<div>We come to your plant &#8211; nationwide, even at short notice. Plant availability is our benchmark.\n<\/div>\n<p><a href=\"#anfrage-formular\">Request a consultation \u2192<\/a><\/p>\n<\/div>\n<div>\n<p class=\"section-label\">SERVICES<\/p>\n<h2>Three core services for plant and maintenance managers<\/h2>\n<div class=\"leist-grid\">\n<div class=\"leist-card\"><\/div>\n<\/div>\n<\/div>\n<div>\n<h3>Welding consulting for maintenance &#038; repair<\/h3>\n<p>01<\/p>\n<div>\n<p class=\"leist-text-main\">Consulting on the right material, procedure and filler selection for repair and maintenance welding on existing plants &#8211; including heat management concepts for critical material combinations.<\/p>\n<ul class=\"leist-bullets\">\n<li>Repair welding concepts for existing components<\/li>\n<li>Material identification on old components<\/li>\n<li>Heat management and preheating concepts on site<\/li>\n<li>Consulting for unknown or critical materials<\/li>\n<li>Failure analysis as a preliminary stage to repair<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div>\n<p>    <span class=\"uk-label uk-label-success\">Repair welding<\/span><br \/>\n  <span class=\"uk-label uk-label-success\">PMI \/ PMI analysis<\/span>\n<\/div>\n<div>\n<h3>Welding qualification for in-house work<\/h3>\n<p>02<\/p>\n<div>\n<p class=\"leist-text-main\">Support for welding procedure qualifications and welder qualifications for your in-house manufacturing and maintenance &#8211; so that in-house work meets standards and is suitable for authorities.<\/p>\n<ul class=\"leist-bullets\">\n<li>WPS \/ WPQR according to DIN EN ISO 15614<\/li>\n<li>Welder qualification tests according to DIN EN ISO 9606<\/li>\n<li>Interface to T\u00dcV, DEKRA, Lloyd&#8217;s and SLV<\/li>\n<li>Peer review of in-house welding plans<\/li>\n<li>Setting up and maintaining your qualification documentation<\/li>\n<\/ul>\n<ul class=\"leist-bullets\"><\/ul>\n<\/div>\n<\/div>\n<div>\n<p>     <span class=\"uk-label uk-label-success\">ISO 15614<\/span><br \/>\n  <span class=\"uk-label uk-label-success\">ISO 9606<\/span><br \/>\n  <span class=\"uk-label uk-label-success\">ISO 3834<\/span><\/p>\n<\/div>\n<div>\n<h3>Process analysis &#038; improvement<\/h3>\n<p>03<\/p>\n<div>\n<p class=\"leist-text-main\">Systematic analysis of your in-house welding, brazing-soldering and manufacturing processes &#8211; to identify the causes of recurring damage, downtime and scrap. Development of concrete procedure concepts with measurable results.<\/p>\n<ul class=\"leist-bullets\">\n<li>Process analysis by experts on site<\/li>\n<li>Development of procedure and work-sample concepts<\/li>\n<li>Root cause analysis for recurring damage<\/li>\n<li>Optimization of repair processes<\/li>\n<li>Building independent QA structures<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div>\n<p>     <span class=\"uk-label uk-label-success\">Availability<\/span><br \/>\n  <span class=\"uk-label uk-label-success\">Process optimization<\/span><br \/>\n  <span class=\"uk-label uk-label-success\">In-house QA<\/span>\n<\/div>\n<div>\n<p class=\"section-label\">PLANT AVAILABILITY &#8211; OUR EVALUATION BENCHMARK<\/p>\n<h2>Our benchmark: how much more does your plant deliver? The goal: maximum running time for your plant.<\/h2>\n<\/div>\n<ul>\n<li>\n<div>Reduction of unplanned downtime<\/div>\n<div>\n<p>Recurring damage has causes &#8211; usually in the material, the welding procedure or the heat treatment. We identify the root and deliver a solution that eliminates the problem for good.<\/p>\n<\/div>\n<\/li>\n<li>\n<div>Faster recommissioning<\/div>\n<div>When the plant is down, every hour counts. We come on site at short notice, advise on the repair strategy and ensure that the repair is carried out in line with standards and quickly at the same time.\n<\/div>\n<\/li>\n<li>\n<div>More in-house work &#8211; less outsourcing<\/div>\n<div>With qualified in-house welders and standard-compliant documentation, you reduce your dependence on external service providers and structurally accelerate the repair process.\n<\/div>\n<\/li>\n<li>\n<div>Longer service life of components<\/div>\n<div>Material selection, coatings and heat treatment influence the service life of critical components. We optimize &#8211; based on wear mechanisms and operating conditions.<\/div>\n<\/li>\n<\/ul>\n<div>\n<p class=\"section-label\">THREE MAINTENANCE SCENARIOS<\/p>\n<h2>Acute, planned or strategic &#8211; we provide support in every phase<\/h2>\n<\/div>\n<ul>\n<li>\n<div>Plant shutdown &#038; emergency repair<\/div>\n<p>ACUTE<\/p>\n<div>A critical component fails, the plant is down. We come on site at short notice, advise on a safe repair strategy and support quick recommissioning &#8211; even with unknown materials and critical heat treatments.\n<\/div>\n<\/li>\n<li>\n<div>Maintenance windows &#038; inspections<\/div>\n<p>PLANNED<\/p>\n<div>For planned shutdowns, we develop repair concepts, welding instructions and inspection plans in advance. This way you make optimal use of the maintenance window and avoid costly delays during the inspection.\n<\/div>\n<\/li>\n<li>\n<div>Building your own workshop capability<\/div>\n<p>STRATEGIC<\/p>\n<div>When in-house maintenance is to deliver more permanently: building welding qualification, standard-compliant documentation and process stability &#8211; so that you become more strategically independent of external services.\n<\/div>\n<\/li>\n<\/ul>\n<div>\n<p class=\"section-label\">PROJECT REFERENCES (ANONYMIZED)<\/p>\n<h2>From practice &#8211; what we have achieved for production plant operators<\/h2>\n<\/div>\n<ul>\n<li>\n<div>Repair welding of heat exchanger with material identification<\/div>\n<p>CHEMICAL PLANT<\/p>\n<div>\n<p>Emergency repair on a heat exchanger of unknown material history. PMI analysis on site, identification of the base material and development of a repair WPS within 12 hours.<\/p>\n<hr \/>\n<p>\u2192 Plant back in operation after 36 hours instead of the planned 5 days<\/p>\n<\/div>\n<\/li>\n<li>\n<div>Stainless steel welding qualification for in-house workshop<\/div>\n<p>FOOD PRODUCTION<\/p>\n<div>\n<p>Setting up a complete welding qualification for stainless steel 1.4301\/1.4571 in the in-house maintenance workshop. WPS, welder qualification tests and ISO 3834-compliant documentation.<\/p>\n<hr \/>\n<p>\u2192 80% of repairs have since been handled in-house, response time halved<\/p>\n<\/div>\n<\/li>\n<li>\n<div>Root cause analysis of recurring shaft cracks<\/div>\n<p>PAPER MILL<\/p>\n<div>\n<p>Systematic root cause analysis after three shaft fractures within 18 months. Identification of a combination of material weakness and heat treatment error.<\/p>\n<hr \/>\n<p>\u2192 Switch to higher material grade, no further fracture in 3 years of operation<\/p>\n<\/div>\n<\/li>\n<\/ul>\n<div>\n<p class=\"section-label\">COLLABORATION<\/p>\n<h2>How a collaboration works<\/h2>\n<\/div>\n<hr>\n[receiver]\n<h1>Request<\/h1>\n<div>\n<p>Acute, planned or strategic &#8211; a short description of your situation. In case of downtime, direct contact by phone.<\/p>\n<\/div>\n[comments]\n<h1>Initial consultation<\/h1>\n<div>Within 24 hours: assessment of the effort, clarification of the need for an on-site visit and scheduling.\n<\/div>\n[location]\n<h1>On-site appointment<\/h1>\n<div>Consulting at the plant, material analysis, repair concept or qualification support &#8211; directly in your workshop.\n<\/div>\n[file-edit]\n<h1>Report &#038; implementation<br \/>\n<\/h1>\n<div>Clear documentation, standard-compliant WPS and recommended actions &#8211; usable for in-house work or official acceptance.\n<\/div>\n<div>\n<p class=\"section-label\">WHY TECHNICAL CENTER<\/p>\n<h2>What sets us apart from general testing laboratories<\/h2>\n<\/div>\n<ul>\n<li>\n<div>On site instead of from the office<\/div>\n<div>We come to your plant, see the installation and know the situation from our own observation. Pure desk-based consulting is no real help in everyday maintenance.<\/div>\n<\/li>\n<li>\n<div>Repair experience instead of new-build theory<\/div>\n<div>Welding on existing plants is different from welding on new construction &#8211; unknown materials, existing residual stresses, confined spaces. We know the particularities.\n<\/div>\n<\/li>\n<li>\n<div>Plant availability as the benchmark<\/div>\n<div>Every one of our recommendations is measured by how much it increases your plant availability. Theoretically elegant solutions are not automatically practical.\n<\/div>\n<\/li>\n<li>\n<div>Fast availability<\/div>\n<div>In case of downtime, we are reachable within 24 hours and usually on site within 24-48 hours.<\/div>\n<\/li>\n<\/ul>\n<div>\n<p class=\"section-label\">TYPICAL OCCASIONS<\/p>\n<h2>When plant and maintenance managers contact us<\/h2>\n<\/div>\n<ul>\n<li>\n<div>A plant component fails during operation &#8211; quick repair consulting with material identification needed\n<\/div>\n<\/li>\n<li>\n<div>Recurring damage on the same plant parts &#8211; the cause has not yet been permanently resolved\n<\/div>\n<\/li>\n<li>\n<div>The in-house workshop is to be qualified for a new material or procedure range\n<\/div>\n<\/li>\n<li>\n<div>Before a planned plant inspection: prepare repair concepts and WPS for the planned interventions\n<\/div>\n<\/li>\n<li>\n<div>The T\u00dcV or another notified body sets requirements for in-house manufacturing &#8211; interface and support needed\n<\/div>\n<\/li>\n<li>\n<div>Strategic positioning of in-house maintenance &#8211; deliver more in-house, less outsourcing\n<\/div>\n<\/li>\n<\/ul>\n<div>\n<h3>No acute downtime, but a need for strategic consulting for your maintenance? <\/h3>\n<div>A non-binding initial consultation is possible at any time.<\/div>\n<p><a href=\"#\">Request a consultation \u2192<\/a><\/p>\n<\/div>\n<div>\n<p class=\"section-label\">FREQUENTLY ASKED QUESTIONS<\/p>\n<\/div>\n<h3>What plant and maintenance managers want to know before their first request<\/p>\n<\/h3>\n<ul>\n<li>\n<h3>How quickly can you be on site in case of an acute plant shutdown?<\/h3>\n<div>In case of acute downtime, we are available by phone within 24 hours and usually on site within 24-48 hours. With direct contact by phone, we can often discuss first steps toward material identification and a repair strategy in the very first conversation, so that you can act immediately.<\/div>\n<\/li>\n<li>\n<h3>Can you identify materials on existing plants when documentation is missing?<\/h3>\n<div>Yes. We carry out PMI analyses (Positive Material Identification) on site at the plant &#8211; using mobile spectrometers. This lets us determine the base material of a component in a few minutes and immediately propose a suitable repair strategy. For particularly critical materials or disputed findings, we supplement this with laboratory analyses.<\/div>\n<\/li>\n<li>\n<h3>Can you qualify our in-house workshop for standard-compliant welding manufacturing?<\/h3>\n<div>Yes. We support the complete setup of standard-compliant in-house manufacturing: welding procedure qualification (WPS \/ WPQR), welder qualification, building qualification documentation according to ISO 3834 and, where applicable, the interface to the notified body for pressure equipment applications. You reduce outsourcing and response times &#8211; and become more strategically independent.<\/div>\n<\/li>\n<li>\n<h3>What to do about recurring damage on the same component?<\/h3>\n<div>Recurring damage almost always has a systematic cause &#8211; in the material, the welding procedure, the heat treatment or the operating conditions. We carry out a systematic root cause analysis (failure analysis, materials testing, operating data evaluation) and develop a permanent solution. The result is usually: no more damage, instead of monthly recurring repairs.<\/div>\n<\/li>\n<li>\n<h3>Can you also take over the interface to the T\u00dcV or other authorities?<\/h3>\n<div>Yes. We speak the language of the notified bodies (T\u00dcV, DEKRA, Lloyd&#8217;s, SLV) and take over the technical preparation and support of audits and acceptances for your in-house activities. You concentrate on operations &#8211; we make sure the official documentation is right.<\/div>\n<\/li>\n<\/ul>\n<p><!--more--><br \/>\n<!-- 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Image Right\",\"type\":\"panel\",\"props\":{\"block_align\":\"center\",\"content\":\"\n\n<p>For plant and maintenance managers with their own production: welding consulting for repairs and maintenance, welding qualification for in-house work and process optimization - with the goal of maximum plant availability.<\/p>\n\n\\n\n\n<p><span class=\\\"uk-label\\\">Plant availability<\/span> <span class=\\\"uk-label\\\">Repair welding<\/span> <span class=\\\"uk-label\\\">Maintenance<\/span> <span class=\\\"uk-label\\\">Welding qualification<\/span> <span class=\\\"uk-label\\\">Peer review<\/span> <span class=\\\"uk-label\\\">Process optimization<\/span> <span class=\\\"uk-label\\\">T\u00dcV interface<\/span><\/p>\n\n\",\"content_column_breakpoint\":\"m\",\"content_margin\":\"small\",\"image\":\"wp-content\/uploads\/2026\/03\/Technical-Center_Produktionsanlagen-Betreiber.jpg\",\"image_align\":\"right\",\"image_expand\":true,\"image_grid_breakpoint\":\"s\",\"image_grid_width\":\"2-5\",\"image_svg_color\":\"emphasis\",\"image_vertical_align\":true,\"link\":\"#anfrage-formular\",\"link_style\":\"danger\",\"link_text\":\"Submit your request now\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta\":\"- to keep your production running\",\"meta_align\":\"below-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_margin\":\"small\",\"meta_style\":\"text-meta\",\"panel_image_no_padding\":true,\"panel_padding\":\"default\",\"panel_style\":\"tile-secondary\",\"title\":\"Materials and welding expertise for production plant operators\",\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_margin\":\"small\"}}]}]}],\"name\":\"2_Header\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"overlap\":true,\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">CHALLENGE<\/p>\n\n\\n\n\n<h2 class=\\\"section-title\\\">Production plant operators fight daily against unplanned downtime - and for every hour their plants keep running.<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_medium\":\"\",\"grid_parallax_justify\":true,\"grid_small\":\"2\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read 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missing or outdated.<\/li>\n\n\\n<\/ul>\n\n\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<ul>\\n\n\n<li>\\n\n\n<div class=\\\"pain-item\\\">\\n\n\n<p>Recurring damage on the same plant components - the cause is unclear and the economic loss is rising.<\/p>\n\n\\n<\/div>\n\n\\n<\/li>\n\n\\n<\/ul>\n\n\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<ul>\\n\n\n<li>\\n\n\n<div class=\\\"section\\\">\\n\n\n<div class=\\\"pain-grid\\\">\\n\n\n<div class=\\\"pain-item\\\">\\n\n\n<p>The T\u00dcV or another notified body sets requirements for in-house manufacturing - the interface must be managed professionally.<\/p>\n\n\\n<\/div>\n\n\\n<\/div>\n\n\\n<\/div>\n\n\\n<\/li>\n\n\\n<\/ul>\n\n\"}}]}]}]}],\"name\":\"3_Herausforderungen\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"default\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"props\":{\"margin_bottom\":\"remove\",\"margin_top\":\"remove\"},\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#14243B\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_divider\":true,\"grid_medium\":\"4\",\"grid_row_gap\":\"small\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read 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notified bodies\",\"title\":\"T\u00dcV +\"}}]}]}]}]},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"default\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_align\":false,\"content_column_breakpoint\":\"m\",\"content_margin\":\"small\",\"content_margin_auto\":true,\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_masonry\":\"pack\",\"grid_medium\":\"\",\"grid_parallax\":\"0\",\"grid_parallax_justify\":false,\"image_align\":\"left\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"auto\",\"image_svg_color\":\"muted\",\"image_svg_inline\":false,\"item_animation\":true,\"lightbox\":false,\"lightbox_bg_close\":true,\"link_fullwidth\":false,\"link_size\":\"small\",\"link_style\":\"secondary\",\"link_text\":\"Request a consultation \u2192\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"below-title\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_image_no_padding\":false,\"panel_padding\":\"small\",\"panel_style\":\"card-primary\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h3\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"We come to your plant - nationwide, even at short notice. Plant availability is our benchmark.\\n\",\"icon\":\"clock\",\"link\":\"#anfrage-formular\",\"link_text\":\"Request a consultation \u2192\",\"title\":\"Plant shutdown, repair weld or planned maintenance?\"}}]}]}]}],\"name\":\"4_24h-Erreichbarkeit\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">SERVICES<\/p>\n\n\\n\n\n<h2>Three core services for plant and maintenance managers<\/h2>\n\n\\n\n\n<div class=\\\"leist-grid\\\">\\n\n\n<div class=\\\"leist-card\\\"><\/div>\n\n\\n<\/div>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"fragment\",\"props\":{\"margin_bottom\":\"default\",\"margin_top\":\"default\"},\"children\":[{\"type\":\"row\",\"props\":{\"layout\":\"1-3,1-3,1-3\",\"margin_top\":\"small\"},\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#EEF1F4\",\"image_position\":\"center-center\",\"padding\":\"xsmall\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-3\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_masonry\":\"pack\",\"grid_medium\":\"\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p class=\\\"leist-text-main\\\">Consulting on the right material, procedure and filler selection for repair and maintenance welding on existing plants - including heat management concepts for critical material combinations.<\/p>\n\n\\n\n\n<ul class=\\\"leist-bullets\\\">\\n\n\n<li>Repair welding concepts for existing components<\/li>\n\n\\n\n\n<li>Material identification on old components<\/li>\n\n\\n\n\n<li>Heat management and preheating concepts on site<\/li>\n\n\\n\n\n<li>Consulting for unknown or critical materials<\/li>\n\n\\n\n\n<li>Failure analysis as a preliminary stage to repair<\/li>\n\n\\n<\/ul>\n\n\",\"meta\":\"01\",\"title\":\"Welding consulting for maintenance & repair\"}}]},{\"type\":\"html\",\"props\":{\"content\":\"<span class=\\\"uk-label uk-label-success\\\">Repair welding<\/span>\\n  <span class=\\\"uk-label uk-label-success\\\">PMI \/ PMI analysis<\/span>\"}}]},{\"type\":\"column\",\"props\":{\"background_color\":\"#EEF1F4\",\"image_position\":\"center-center\",\"padding\":\"xsmall\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-3\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_masonry\":\"pack\",\"grid_medium\":\"\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p class=\\\"leist-text-main\\\">Support for welding procedure qualifications and welder qualifications for your in-house manufacturing and maintenance - so that in-house work meets standards and is suitable for authorities.<\/p>\n\n\\n\n\n<ul class=\\\"leist-bullets\\\">\\n\n\n<li>WPS \/ WPQR according to DIN EN ISO 15614<\/li>\n\n\\n\n\n<li>Welder qualification tests according to DIN EN ISO 9606<\/li>\n\n\\n\n\n<li>Interface to T\u00dcV, DEKRA, Lloyd's and SLV<\/li>\n\n\\n\n\n<li>Peer review of in-house welding plans<\/li>\n\n\\n\n\n<li>Setting up and maintaining your qualification documentation<\/li>\n\n\\n<\/ul>\n\n\\n\n\n<ul class=\\\"leist-bullets\\\"><\/ul>\n\n\",\"meta\":\"02\",\"title\":\"Welding qualification for in-house work\"}}]},{\"type\":\"html\",\"props\":{\"content\":\" <span class=\\\"uk-label uk-label-success\\\">ISO 15614<\/span>\\n  <span class=\\\"uk-label uk-label-success\\\">ISO 9606<\/span>\\n  <span class=\\\"uk-label uk-label-success\\\">ISO 3834<\/span>\\n\"}}]},{\"type\":\"column\",\"props\":{\"background_color\":\"#EEF1F4\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-3\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_column_breakpoint\":\"m\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_masonry\":\"pack\",\"grid_medium\":\"\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_style\":\"default\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p class=\\\"leist-text-main\\\">Systematic analysis of your in-house welding, brazing-soldering and manufacturing processes - to identify the causes of recurring damage, downtime and scrap. Development of concrete procedure concepts with measurable results.<\/p>\n\n\\n\n\n<ul class=\\\"leist-bullets\\\">\\n\n\n<li>Process analysis by experts on site<\/li>\n\n\\n\n\n<li>Development of procedure and work-sample concepts<\/li>\n\n\\n\n\n<li>Root cause analysis for recurring damage<\/li>\n\n\\n\n\n<li>Optimization of repair processes<\/li>\n\n\\n\n\n<li>Building independent QA structures<\/li>\n\n\\n<\/ul>\n\n\",\"meta\":\"03\",\"title\":\"Process analysis & improvement\"}}]},{\"type\":\"html\",\"props\":{\"content\":\" <span class=\\\"uk-label uk-label-success\\\">Availability<\/span>\\n  <span class=\\\"uk-label uk-label-success\\\">Process optimization<\/span>\\n  <span class=\\\"uk-label uk-label-success\\\">In-house QA<\/span>\"}}]}]}]}]}]}],\"name\":\"5_Leistungen\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">PLANT AVAILABILITY - OUR EVALUATION BENCHMARK<\/p>\n\n\\n\n\n<h2>Our benchmark: how much more does your plant deliver? The goal: maximum running time for your plant.<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"grid\",\"props\":{\"animation\":\"none\",\"content_column_breakpoint\":\"m\",\"content_style\":\"text-small\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_large\":\"2\",\"grid_medium\":\"2\",\"grid_parallax_justify\":true,\"grid_small\":\"2\",\"grid_xlarge\":\"2\",\"image_align\":\"left\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-5\",\"image_svg_color\":\"warning\",\"image_width\":30,\"item_animation\":true,\"lightbox_bg_close\":true,\"link_margin\":\"xsmall\",\"link_style\":\"link-text\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_padding\":\"small\",\"show_content\":true,\"show_hover_image\":false,\"show_hover_video\":false,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":false,\"title_align\":\"top\",\"title_element\":\"div\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h5\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Recurring damage has causes - usually in the material, the welding procedure or the heat treatment. We identify the root and deliver a solution that eliminates the problem for good.<\/p>\n\n\",\"icon\":\"clock\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"\",\"panel_style\":\"tile-muted\",\"title\":\"Reduction of unplanned downtime\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"When the plant is down, every hour counts. We come on site at short notice, advise on the repair strategy and ensure that the repair is carried out in line with standards and quickly at the same time.\\n\",\"icon\":\"star\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 KTA-compliant acceptance successfully completed\",\"meta\":\"\",\"panel_style\":\"tile-muted\",\"title\":\"Faster recommissioning\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"With qualified in-house welders and standard-compliant documentation, you reduce your dependence on external service providers and structurally accelerate the repair process.\\n\",\"icon\":\"plus-circle\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Protection concept developed, warranty claim enforced\",\"meta\":\"\",\"panel_style\":\"tile-muted\",\"title\":\"More in-house work - less outsourcing\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"Material selection, coatings and heat treatment influence the service life of critical components. We optimize - based on wear mechanisms and operating conditions.\",\"icon\":\"home\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Protection concept developed, warranty claim enforced\",\"meta\":\"\",\"panel_style\":\"tile-muted\",\"title\":\"Longer service life of components\"}}]}]}]}],\"name\":\"8.2_Inhalt-grid mit Icon links\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">THREE MAINTENANCE SCENARIOS<\/p>\n\n\\n\n\n<h2>Acute, planned or strategic - we provide support in every phase<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"grid\",\"props\":{\"animation\":\"none\",\"content_column_breakpoint\":\"m\",\"content_style\":\"text-small\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_large\":\"3\",\"grid_medium\":\"3\",\"grid_parallax\":\"0\",\"grid_parallax_justify\":true,\"grid_small\":\"3\",\"grid_xlarge\":\"3\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_margin\":\"xsmall\",\"link_style\":\"link-text\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_padding\":\"small\",\"show_content\":true,\"show_hover_image\":false,\"show_hover_video\":false,\"show_image\":false,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":false,\"title_align\":\"top\",\"title_element\":\"div\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h5\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"A critical component fails, the plant is down. We come on site at short notice, advise on a safe repair strategy and support quick recommissioning - even with unknown materials and critical heat treatments.\\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"ACUTE\",\"panel_style\":\"card-secondary\",\"title\":\"Plant shutdown & emergency repair\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"For planned shutdowns, we develop repair concepts, welding instructions and inspection plans in advance. This way you make optimal use of the maintenance window and avoid costly delays during the inspection.\\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"PLANNED\",\"panel_style\":\"card-secondary\",\"title\":\"Maintenance windows & inspections\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"When in-house maintenance is to deliver more permanently: building welding qualification, standard-compliant documentation and process stability - so that you become more strategically independent of external services.\\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"STRATEGIC\",\"panel_style\":\"card-secondary\",\"title\":\"Building your own workshop capability\"}}]}]}]}],\"name\":\"7_Branchenwissen\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">PROJECT REFERENCES (ANONYMIZED)<\/p>\n\n\\n\n\n<h2>From practice - what we have achieved for production plant operators<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"grid\",\"props\":{\"animation\":\"none\",\"content_column_breakpoint\":\"m\",\"content_style\":\"text-small\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_large\":\"3\",\"grid_medium\":\"3\",\"grid_parallax_justify\":true,\"grid_small\":\"3\",\"grid_xlarge\":\"3\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_margin\":\"xsmall\",\"link_style\":\"link-text\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_padding\":\"small\",\"show_content\":true,\"show_hover_image\":false,\"show_hover_video\":false,\"show_image\":false,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":false,\"title_align\":\"top\",\"title_element\":\"div\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h5\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Emergency repair on a heat exchanger of unknown material history. PMI analysis on site, identification of the base material and development of a repair WPS within 12 hours.<\/p>\n\n\\n\n\n<hr \/>\n\n\\n\n\n<p>\u2192 Plant back in operation after 36 hours instead of the planned 5 days<\/p>\n\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"CHEMICAL PLANT\",\"panel_style\":\"card-overlay\",\"title\":\"Repair welding of heat exchanger with material identification\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Setting up a complete welding qualification for stainless steel 1.4301\/1.4571 in the in-house maintenance workshop. WPS, welder qualification tests and ISO 3834-compliant documentation.<\/p>\n\n\\n\n\n<hr \/>\n\n\\n\n\n<p>\u2192 80% of repairs have since been handled in-house, response time halved<\/p>\n\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 KTA-compliant acceptance successfully completed\",\"meta\":\"FOOD PRODUCTION\",\"panel_style\":\"card-overlay\",\"title\":\"Stainless steel welding qualification for in-house workshop\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"\n\n<p>Systematic root cause analysis after three shaft fractures within 18 months. Identification of a combination of material weakness and heat treatment error.<\/p>\n\n\\n\n\n<hr \/>\n\n\\n\n\n<p>\u2192 Switch to higher material grade, no further fracture in 3 years of operation<\/p>\n\n\",\"icon\":\"arrow-right\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Protection concept developed, warranty claim enforced\",\"meta\":\"PAPER MILL\",\"panel_style\":\"card-overlay\",\"title\":\"Root cause analysis of recurring shaft cracks\"}}]}]}]}],\"name\":\"8_Referenzen\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">COLLABORATION<\/p>\n\n\\n\n\n<h2>How a collaboration works<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"divider\",\"props\":{\"divider_element\":\"hr\"}},{\"type\":\"fragment\",\"props\":{\"margin_bottom\":\"default\",\"margin_top\":\"default\"},\"children\":[{\"type\":\"row\",\"props\":{\"layout\":\"1-4,1-4,1-4,1-4|1-2,1-2,1-2,1-2\"},\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-4\",\"width_small\":\"1-2\"},\"children\":[{\"type\":\"icon\",\"props\":{\"icon\":\"receiver\",\"icon_color\":\"danger\",\"icon_width\":\"40\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}},{\"type\":\"headline\",\"props\":{\"content\":\"Request\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"text_align\":\"center\",\"title_element\":\"h1\",\"title_style\":\"h3\"}},{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p>Acute, planned or strategic - a short description of your situation. In case of downtime, direct contact by phone.<\/p>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-4\",\"width_small\":\"1-2\"},\"children\":[{\"type\":\"icon\",\"props\":{\"icon\":\"comments\",\"icon_color\":\"danger\",\"icon_width\":\"40\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}},{\"type\":\"headline\",\"props\":{\"content\":\"Initial consultation\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"text_align\":\"center\",\"title_element\":\"h1\",\"title_style\":\"h3\"}},{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"Within 24 hours: assessment of the effort, clarification of the need for an on-site visit and scheduling.\\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-4\",\"width_small\":\"1-2\"},\"children\":[{\"type\":\"icon\",\"props\":{\"icon\":\"location\",\"icon_color\":\"danger\",\"icon_width\":\"40\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}},{\"type\":\"headline\",\"props\":{\"content\":\"On-site appointment\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"text_align\":\"center\",\"title_element\":\"h1\",\"title_style\":\"h3\"}},{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"Consulting at the plant, material analysis, repair concept or qualification support - directly in your workshop.\\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}}]},{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\",\"width_medium\":\"1-4\",\"width_small\":\"1-2\"},\"children\":[{\"type\":\"icon\",\"props\":{\"icon\":\"file-edit\",\"icon_color\":\"danger\",\"icon_width\":\"40\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}},{\"type\":\"headline\",\"props\":{\"content\":\"Report & implementation\\n\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"text_align\":\"center\",\"title_element\":\"h1\",\"title_style\":\"h3\"}},{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"Clear documentation, standard-compliant WPS and recommended actions - usable for in-house work or official acceptance.\\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_align\":\"center\"}}]}]}]}]}]}],\"name\":\"9_Ablauf-Zusammenarbeit\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">WHY TECHNICAL CENTER<\/p>\n\n\\n\n\n<h2>What sets us apart from general testing laboratories<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"grid\",\"props\":{\"animation\":\"none\",\"content_column_breakpoint\":\"m\",\"content_style\":\"text-small\",\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_large\":\"2\",\"grid_medium\":\"2\",\"grid_parallax_justify\":true,\"grid_small\":\"2\",\"grid_xlarge\":\"4\",\"image_align\":\"left\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"auto\",\"image_svg_color\":\"emphasis\",\"item_animation\":true,\"lightbox_bg_close\":true,\"link_margin\":\"xsmall\",\"link_style\":\"link-text\",\"link_text\":\"Read more\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"above-title\",\"meta_color\":\"danger\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_padding\":\"small\",\"panel_style\":\"tile-muted\",\"show_content\":true,\"show_hover_image\":false,\"show_hover_video\":false,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":false,\"title_align\":\"top\",\"title_element\":\"div\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h6\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"We come to your plant, see the installation and know the situation from our own observation. Pure desk-based consulting is no real help in everyday maintenance.\",\"icon\":\"location\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"\",\"title\":\"On site instead of from the office\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"Welding on existing plants is different from welding on new construction - unknown materials, existing residual stresses, confined spaces. We know the particularities.\\n\",\"icon\":\"star\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"\",\"title\":\"Repair experience instead of new-build theory\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"Every one of our recommendations is measured by how much it increases your plant availability. Theoretically elegant solutions are not automatically practical.\\n\",\"icon\":\"plus-circle\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"\",\"title\":\"Plant availability as the benchmark\"}},{\"type\":\"grid_item\",\"props\":{\"content\":\"In case of downtime, we are reachable within 24 hours and usually on site within 24-48 hours.\",\"icon\":\"future\",\"link_style\":\"link-text\",\"link_text\":\"\u2192 Continued operation approved for 3 further inspection cycles\",\"meta\":\"\",\"title\":\"Fast availability\"}}]}]}]}],\"name\":\"10_WARUM TECHNICAL CENTER\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">TYPICAL OCCASIONS<\/p>\n\n\\n\n\n<h2>When plant and maintenance managers contact us<\/h2>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\"}},{\"type\":\"list\",\"props\":{\"animation\":\"none\",\"column_breakpoint\":\"m\",\"image_align\":\"left\",\"image_svg_color\":\"emphasis\",\"image_vertical_align\":true,\"list_element\":\"ul\",\"list_horizontal_separator\":\", \",\"list_style\":\"striped\",\"list_type\":\"vertical\",\"show_image\":true,\"show_link\":true},\"children\":[{\"type\":\"list_item\",\"props\":{\"content\":\"A plant component fails during operation - quick repair consulting with material identification needed\\n\",\"icon\":\"check\"}},{\"type\":\"list_item\",\"props\":{\"content\":\"Recurring damage on the same plant parts - the cause has not yet been permanently resolved\\n\",\"icon\":\"check\"}},{\"type\":\"list_item\",\"props\":{\"content\":\"The in-house workshop is to be qualified for a new material or procedure range\\n\",\"icon\":\"check\"}},{\"type\":\"list_item\",\"props\":{\"content\":\"Before a planned plant inspection: prepare repair concepts and WPS for the planned interventions\\n\",\"icon\":\"check\"}},{\"type\":\"list_item\",\"props\":{\"content\":\"The T\u00dcV or another notified body sets requirements for in-house manufacturing - interface and support needed\\n\",\"icon\":\"check\"}},{\"type\":\"list_item\",\"props\":{\"content\":\"Strategic positioning of in-house maintenance - deliver more in-house, less outsourcing\\n\",\"icon\":\"check\"}}]}]}]},{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"grid\",\"props\":{\"content_align\":false,\"content_column_breakpoint\":\"m\",\"content_margin\":\"small\",\"content_margin_auto\":true,\"filter_align\":\"left\",\"filter_all\":true,\"filter_grid_breakpoint\":\"m\",\"filter_grid_width\":\"auto\",\"filter_position\":\"top\",\"filter_style\":\"tab\",\"grid_default\":\"1\",\"grid_masonry\":\"pack\",\"grid_medium\":\"\",\"grid_parallax\":\"0\",\"grid_parallax_justify\":false,\"image_align\":\"left\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"auto\",\"image_svg_color\":\"muted\",\"image_svg_inline\":false,\"item_animation\":true,\"lightbox\":false,\"lightbox_bg_close\":true,\"link_fullwidth\":false,\"link_size\":\"small\",\"link_style\":\"secondary\",\"link_text\":\"Request a consultation \u2192\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"meta_align\":\"below-title\",\"meta_element\":\"div\",\"meta_style\":\"text-meta\",\"panel_image_no_padding\":false,\"panel_padding\":\"small\",\"panel_style\":\"card-primary\",\"show_content\":true,\"show_hover_image\":true,\"show_hover_video\":true,\"show_image\":true,\"show_link\":true,\"show_meta\":true,\"show_title\":true,\"show_video\":true,\"title_align\":\"top\",\"title_element\":\"h3\",\"title_grid_breakpoint\":\"m\",\"title_grid_width\":\"1-2\",\"title_hover_style\":\"reset\",\"title_style\":\"h3\"},\"children\":[{\"type\":\"grid_item\",\"props\":{\"content\":\"A non-binding initial consultation is possible at any time.\",\"icon\":\"future\",\"link\":\"#\",\"link_text\":\"Request a consultation \u2192\",\"title\":\"No acute downtime, but a need for strategic consulting for your maintenance? \"}}]}]}]}],\"name\":\"11_TYPISCHE ANL\u00c4SSE\"},{\"type\":\"section\",\"props\":{\"image_position\":\"center-center\",\"padding_bottom\":\"xsmall\",\"padding_top\":\"xsmall\",\"style\":\"\",\"title_breakpoint\":\"xl\",\"title_position\":\"top-left\",\"title_rotation\":\"left\",\"vertical_align\":\"middle\",\"width\":\"default\"},\"children\":[{\"type\":\"row\",\"children\":[{\"type\":\"column\",\"props\":{\"background_color\":\"#FFFFFF\",\"image_position\":\"center-center\",\"position_sticky_breakpoint\":\"m\"},\"children\":[{\"type\":\"text\",\"props\":{\"column_breakpoint\":\"m\",\"content\":\"\n\n<p class=\\\"section-label\\\">FREQUENTLY ASKED QUESTIONS<\/p>\n\n\",\"margin_bottom\":\"default\",\"margin_top\":\"default\",\"text_color\":\"warning\",\"text_style\":\"meta\"}},{\"type\":\"headline\",\"props\":{\"content\":\"What plant and maintenance managers want to know before their first request\\n\\n\",\"image_align\":\"left\",\"image_margin\":\"xsmall\",\"margin_bottom\":\"large\",\"title_color\":\"secondary\",\"title_decoration\":\"bullet\",\"title_element\":\"h3\",\"title_font_family\":\"secondary\",\"title_style\":\"h1\"}},{\"name\":\"Accordion Multiple Items Start Closed\",\"type\":\"accordion\",\"children\":[{\"type\":\"accordion_item\",\"props\":{\"content\":\"In case of acute downtime, we are available by phone within 24 hours and usually on site within 24-48 hours. With direct contact by phone, we can often discuss first steps toward material identification and a repair strategy in the very first conversation, so that you can act immediately.\",\"title\":\"How quickly can you be on site in case of an acute plant shutdown?\"}},{\"type\":\"accordion_item\",\"props\":{\"content\":\"Yes. We carry out PMI analyses (Positive Material Identification) on site at the plant - using mobile spectrometers. This lets us determine the base material of a component in a few minutes and immediately propose a suitable repair strategy. For particularly critical materials or disputed findings, we supplement this with laboratory analyses.\",\"title\":\"Can you identify materials on existing plants when documentation is missing?\"}},{\"type\":\"accordion_item\",\"props\":{\"content\":\"Yes. We support the complete setup of standard-compliant in-house manufacturing: welding procedure qualification (WPS \/ WPQR), welder qualification, building qualification documentation according to ISO 3834 and, where applicable, the interface to the notified body for pressure equipment applications. You reduce outsourcing and response times - and become more strategically independent.\",\"title\":\"Can you qualify our in-house workshop for standard-compliant welding manufacturing?\"}},{\"type\":\"accordion_item\",\"props\":{\"content\":\"Recurring damage almost always has a systematic cause - in the material, the welding procedure, the heat treatment or the operating conditions. We carry out a systematic root cause analysis (<a class=\\\"tc-inlink\\\" href=\\\"\/en\/failure-analysis-forensic-engineering\/\\\">failure analysis<\/a>, <a class=\\\"tc-inlink\\\" href=\\\"\/en\/materials-testing-analysis\/\\\">materials testing<\/a>, operating data evaluation) and develop a permanent solution. The result is usually: no more damage, instead of monthly recurring repairs.\",\"title\":\"What to do about recurring damage on the same component?\"}},{\"type\":\"accordion_item\",\"props\":{\"content\":\"Yes. We speak the language of the notified bodies (T\u00dcV, DEKRA, Lloyd's, SLV) and take over the technical preparation and support of audits and acceptances for your in-house activities. You concentrate on operations - we make sure the official documentation is right.\",\"title\":\"Can you also take over the interface to the T\u00dcV or other authorities?\"}}],\"props\":{\"block_align\":\"center\",\"collapsible\":true,\"content_column_breakpoint\":\"m\",\"image_align\":\"top\",\"image_grid_breakpoint\":\"m\",\"image_grid_width\":\"1-2\",\"image_svg_color\":\"emphasis\",\"link_style\":\"default\",\"link_text\":\"Read more\",\"multiple\":true,\"show_image\":true,\"show_link\":true}}]}]}],\"name\":\"13_FAQ\"}],\"version\":\"5.0.29\"} --><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Materials and welding expertise for production plant operators &#8211; to keep your production running For plant and maintenance managers with their own production: welding consulting for repairs and maintenance, welding qualification for in-house work and process optimization &#8211; with the goal of maximum plant availability. Plant availability Repair welding Maintenance Welding qualification Peer review Process [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"categories":[],"tags":[],"class_list":["post-3121","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/pages\/3121","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/comments?post=3121"}],"version-history":[{"count":0,"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/pages\/3121\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/media?parent=3121"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/categories?post=3121"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.technical-center.de\/en\/wp-json\/wp\/v2\/tags?post=3121"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}